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Project Overview

Turneys Court Apartments is a 19th-century former industrial building converted to residential use in 1981–82. The building comprises four interconnected blocks forming a single structure, providing 33 residential apartments arranged over 4–5 storeys, with garages at ground floor level.  Each block is served by a single protected stairwell and a lift (not for use in the event of fire). The building has a height of approximately 12m to the topmost storey.

 

The remediation works were undertaken with residents remaining in situ, requiring careful coordination of health, safety, access, and fire risk management throughout the project.

 

Fire Risk Assessment & Key Challenges

Keegans was commissioned to undertake a Fire Risk Appraisal of External Walls (FRAEW) in accordance with PAS 9980:2022. Intrusive inspections were carried out at 16 locations across the elevations.

 

The assessment identified multiple external wall types with varying levels of fire risk:

 

Wall Types 1 & 2 – Low Risk

  • Traditional masonry construction
  • Achieving at least 30 minutes fire resistance
  • Non-combustible materials (A1 classification)
  • Assessed as low fire performance risk

 

Wall Type 3 – High Risk

This wall type incorporated combustible materials and was assessed as high risk due to:

  • Combustible timber cladding and substructure
  • PIR insulation
  • Vertically aligned combustible cladding and insulation
  • Combustible materials around window openings
  • Presence of unprotected cavities
  • Combustible cladding and insulation present from ground level

 

The configuration significantly increased the likelihood of rapid vertical fire spread, necessitating comprehensive façade remediation to achieve compliance with current Building Regulations

 

Remediation Strategy & Design Development

Working collaboratively with Encore Estate Management, Starfish Limited, and our sister company ECD Architects, Keegans supported the development and delivery of a compliant remediation strategy aligned with the UK’s Cladding Safety Schemes.

 

The agreed strategy focused on:

 

  • Complete removal of all combustible materials identified within the FRAEW
  • Replacement with a fully non-combustible external wall system
  • Improved fire compartmentation and cavity barrier provision
  • Retention of existing windows, with upgraded detailing to suit the new façade build-up
  • Maintaining a façade appearance sympathetic to the surrounding residential context

 

ECD Architects developed the RIBA Stage 4 technical design, informed directly by Keegans’ FRAEW findings and intrusive surveys, ensuring all combustible elements including cladding, insulation, membranes, boards, and timber battens were removed and replaced.

 

During delivery, a significant design change introduced enhanced fire protection measures beyond the original scope. Keegans coordinated closely with the wider consultant team to manage risk, maintain programme momentum, and ensure full regulatory compliance without compromising quality or resident safety.

 

Scope of Remediation Works (Summary)

Key works included:

  • Removal of all combustible façade elements identified in Keegans’ FRAEW
  • Replacement of timber cladding, combustible insulation, soffits, and substructures to turrets and south façade areas
  • Installation of mineral wool insulation and fibre cement cladding systems
  • New fibre cement soffit panels and replacement turret roofs
  • Installation of fire barriers at all horizontal and vertical compartment lines, window surrounds, and material junctions
  • Temporary removal and reinstatement of rainwater goods, lighting, signage, and services
  • New external sills and reveals to suit the depth of the new façade system
  • Structural coordination for fixings design and wind load calculations
  • Temporary weatherproofing and airtightness measures during works
  • Making good of any affected internal finishes

 

Clerk of works inspections diaries/reports were provided for all works were undertaken ensuring that along with site records, robust record-keeping, including photographic evidence to support EWS1 and future building safety documentation.

 

Keegans’ Role & Added Value

Keegans provided an integrated, multi-disciplinary service throughout the project lifecycle:

 

Employer’s Agent

  • Stakeholder coordination between client, architect, contractor, and consultants
  • Contract administration and change management
  • Programme and risk management

 

Quantity Surveying

  • Cost control and value management
  • Financial reporting and assurance
  • Management of variations arising from enhanced fire safety measures

 

Fire Engineering

  • FRAEW and PAS 9980 fire risk assessment
  • Fire strategy advice
  • Coordination of cavity barriers, fire stopping, and compartmentation

 

Principal Designer (CDM)

  • Management of design-stage health and safety risks
  • Coordination of asbestos considerations, resident safety, and temporary fire protection
  • Oversight of contractor methodologies and design hazards

 

Clerk of Works

  • Inspection of the works and verification of compliance.
  • Reporting of any abnormal or non-compliance site conditions & health and safety.
  • Confirmation of labour on site and progress.

 

This integrated approach enabled efficient decision-making, reduced interfaces between disciplines, and ensured consistent compliance across design and delivery.

 

Outcome

Despite the technical and logistical challenges of working on an occupied residential building, the project was successfully completed, delivering:

 

  • A safe, compliant external wall system
  • Significantly improved fire resilience and reduced risk of fire spread
  • A high-quality façade finish aligned with the local environment
  • Clear audit trails and documentation supporting building safety compliance
  • Reassurance and peace of mind for residents

Conclusion

The Turneys Court fire remediation project demonstrates Keegans’ capability to manage complex façade remediation projects within existing occupied residential buildings. Through technical expertise, collaborative working, and a proactive approach to fire safety risk, Keegans helped deliver a safer environment for residents while supporting the wider objectives of the UK’s cladding safety programme.

 

Testimonial – Robert Morgan, Starfish Limited: “The project certainly had its challenges but as a team, we all pulled together to deliver the project. The residents are delighted with the completed finish and, most importantly, they are left with a safe building.”
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